Our cutting-edge kettle management solutions for kettle and zinc management are designed specifically for hot-dip galvanizing plants, aimed at streamlining kettle replacements and delivering substantial cost savings. We understand the critical importance of minimizing downtime, and our innovative services are tailored to make this process faster and more cost-effective for you.

Kettle replacements

Molten zinc transfers

Holding vessels

Equipment

Immagine3

Mobile holding vessels

Transportable units to keep the zinc in molten state at 450°C (842°F), during kettle change-out operations.
Available in different versions, up to 90 tons (200000 lbs) capacity each.

pompeg

Electric pumps

Exceptionally silent for the job and completely in-house designed, they are available in four sizes and allow fast pumping operations up to 4,5 tons (9920 lbs) per minute of flow rate.

heated-pipes

Electrically heated pipes

easy

Molds

Up to 2,2 tons (4850 lbs) of zinc each

Operations

  1. Scheduling
  2. Preparation and coordination
  3. Old kettle extraction
  4. Renewal of enclosures and carpentry
  5. Renewal of refractory and insulation
  6. New kettle installation
  7. Furnace check-up
  8. Resume of galvanizing operations
Advantages and benefits

Quickness

Duly developed and coordinated operations, efficient equipment and dedicated highly skilled specialists, ensure the service is performed in the shortest possible time in order to reduce production downtimes

Versatility

Thanks to our holding vessels, up to hundreds of tons of zinc can be kept in molten state at 450°C (842°F), this helps reducing the restarting time after the kettle change-out

Money saving

The entire process allows to shorten the downtime by 3 to 7 days so that the galvanizer can resume activities shortly

No drop behind

Our experienced staff and our performing pumps, dry the kettle down to just 4cm (1,5’’) of residual zinc; no zinc is virtually wasted

Total safety

Operations are duly planned ensuring the safest process for workers and equipment. Local galvanizers are trained with assorted media tools

Turn-key

Ultrasonic kettle inspections
Check your kettle with the KID™

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